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1095 Steel Sheet
1095 Steel Sheet
Also known as blue tempered spring steel, 1095 steel sheet has a higher carbon content than standard steel plates. The high carbon content enhances the wear resistance of the carbon steel plate, making it commonly used in parts that endure continuous pressure. With high durability and rigidity, they are used in the production of blades, washers, saw blades, shovels, scrapers, as well as scrapers and brake discs in pulp mills and printing applications. They also have higher tensile strength, longer cycle life, and better elasticity.
Product Specifications
| Dimension Name | Value |
| Material | High carbon steel |
| Thickness | 0.1mm – 6.0mm (±0.05mm) |
| Width | 100mm – 1250mm (±1mm) |
| Length | 200mm – 3000mm (±2mm) |
| Chemical Composition | Carbon (C): 0.90% – 1.03% |
| Silicon (Si): 0.15% – 0.30% | |
| Manganese (Mn): 0.30% – 0.50% | |
| Sulfur (S): ≤0.050% | |
| Phosphorus (P): ≤0.04% | |
| Iron (Fe): Balance | |
| Mechanical Properties | Hardness:54 – 60 (annealed) |
| Tensile Strength: 685 – 825 MPa | |
| Yield Strength: ≥ 450 MPa | |
| Elongation: 10 – 15% | |
| Impact Toughness: Moderate (heat-treatable for higher hardness) | |
| Heat Treatment | Quenching, Tempering |
| Surface Finish | Cold Rolled (CR), Hot Rolled (HR), Annealed, Polished |
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Advantages
- High Hardness & Wear Resistance: With a carbon content between 0.9% and 1.03%, 1095 steel sheet has increased material hardness. After heat treatment, 1095 steel sheet can reach hardness well above that of typical low-carbon steel, enabling it to endure high friction and impact.
- Fatigue Resistance: The fatigue resistance of 1095 steel sheet can be significantly improved through medium temperature tempering.
- Significant Cost-effectiveness: The main components of 1095 steel sheet are iron and carbon, with a small amount of alloying elements added, which makes the production cost lower than that of stainless steel, alloy steel, and other high-end materials.
- Wide Adaptability of Processes: Performance can be optimized through various heat treatment and surface treatment methods.
Applications
- Cutting tools and blades: 1095 steel sheets can hold a sharp edge because of their high hardness, so they are used to make tools, saw blades, scissors, and razor blades.
- Agricultural and engineering machinery: 1095 steel sheets are capable of withstanding tough soil and rocky conditions, making them suitable for crafting plow blades, harvesting tools, and wear-resistant parts.
- Construction: 1095 steel sheets can be used to manufacture high-strength construction equipment to meet the demands of heavy structures.
- Automotive industry: 1095 steel sheets are used in clutch plates, brake linings, and chassis wear parts to withstand high temperatures and friction.
- Industrial equipment: 1095 steel sheets, known for their wear resistance and dimensional stability, can be used to manufacture stamping molds, conveyor rollers, and bearings.
Treatments
1095 steel sheets need to be optimized using specific processing techniques to enhance performance. The typical treatment methods for 1095 steel sheets and their functions fall into three main categories: heat treatment, surface treatment, and mechanical processing.
- Heat treatment : modifies the internal structure of 1095 steel sheets by controlling the heating, cooling rates, and temperatures, thereby greatly improving hardness, wear resistance, or toughness. This process includes quenching, tempering, austempering, and cryogenic treatment.
- Surface treatment: 1095 steel sheets are prone to corrosion, and the surface hardness may be insufficient, so surface treatment is needed to improve performance. This includes galvanizing, surface hardening, and black oxide coating.
- Mechanical processing: 1095 steel sheets can be enhanced for forming and performance through techniques like forging and rolling.
